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Fully-Automatic 45 Moulds Gas Type Wafer Biscuit Production Line



Application

The wafer production line is used to produce the most suitable biscuit.

Main Feature

For this model, it has very big capacity. High efficiency.

Features

Wafer production line includes: 45 modes automatic gas plates baking oven, splicing machine, cooler, wafer sheet screening machine,cream spreading machine, vertical freezer, wafer cutting machine, beater mixer, cream mixer, smashing machine, sugar crusher, air compressor each one, as well as incidental to provide spare parts and tools, list of spare parts and tools in section fourth.

Adopting hearing-medium conduction technology with heating oil as medium,the plant is a new generation product developed exclusively in China based on the advanced structure of existing plants from domestic market and abroad.If offers an ideal solution for lower power consumption and overall production  cost,and keeping the same surface color for all biscuits.The plant mainly consists of mixing system,automatic feeding system, tunnel-type oven, sheet feeding and cooling device,coating machine,cutter and organic heating medium boiler, etc.With compact structure and unique reliability, the plant is one of the most preferred equipments in foodstuff industry.
 
Except the oven mould, the machine contact food part all is made of stainless steel, we also can customize the whole stainless steel production line.The electric controlling model is safe, easy to operate. It also is environment protection model.For this model, it has very big capacity. High efficiency.The function of the baking oven is fully automatic from spreading batter on the plates through until baked wafer sheets come out of the oven. 
wafer biscuit production plant
Advantages
1.Reliable performance, stable operation, long service life. All motor, electrical equipment, PLC, bearing adopts international and Chinese famous brand. 
2.Reasonable layout, compact structure, small occupation, the body length of the baking oven is only 2/3 of the same type of product.
3.High automatic, stand-alone machine can be controlled separately, simple operation and easy maintenance.
4.High demoulding rate and finished product rate of no less than 98% .
5.Special energy conservation design, low energy cost, can reduce pollution to an extreme.
Technical Data
1. 45 Moulds Gas Oven
Model LGDL-45-1
Heat Source Natural gas or liquefied gas
Moulds Quantity 45 pairs
Moulds Type Cast Iron Gas Plates
Plates Size 470*350*35mm
Size of Wafer Stripe 3.0*3.0*0.5
Wafer Size 2.0-3.0mm
Baking Time 95~120 seconds(the thickness of wafer<2.5mm, temperature is 180℃)
Capacity 1800pieces/h(the thickness of wafer:2.3mm)
SUS 304 Material Parts Oven door, hood, pulp barrels, shell
SUS 304 Material Thickness 1.2mm(±0.05mm)
Food Contacting Parts Material SUS 304 or Cast Iron
Average Power 5kw
Touch Screen 10 inches, E-view
PLC Tai Da Brand
Photoelectric Proximity Switch SICK
Temperature Measurement Infrared measurement, Taiwan BOKLES IR816A
Mould Base Cast Iron
Oven Frame SUS 304
Walking Wheel Bearing Domestic 500 ℃ high temperature bearing
Door Insulation Materials Aluminum silicate, rock wool
Slurry System Frequency conversion slurry system
Slurry Motor 0.75kw, SEW
Leaching pulp, the host drive inverter Tai Da Brand
Circuit breaker, ac contactor, button Schneider
Main Motor 2.2kw, SEW
Motor Reducer SEW
Gas Fan 2.2kw, SEW
Average Working Power 5KW
Electric 380V, 50Hz, 3 phases
Gas Consumption About 35 M3/H
Dimension 8960*1560*2320mm
Weight 11200KG
 
2.Splicing Machine
 
Model LGDL-T-2
SUS304 Material Parts Shell, Frame
SUS304 Thickness 1.2mm(±0.05mm)
Food Touching Parts Material SUS304 or PU
Gear Motor 0.12kw, SEW
Electric 380V, 50Hz, 3 Phases
Dimension 950*750*1050mm
Weight 65kg
 
3.Wafer Sheet Cooler Machine
 
Model LGDL-T-3
Speed Same with Oven
SUS304 Material Parts Machine shell, wafer sheet retainer plate, separation stents.
SUS304 Thickness 1.2mm(±0.05mm)
Food Touching Parts Material SUS304
Electric 380V, 50Hz, 3 Phases
Dimension 2400*730*1360mm
Weight 130KG
 
4.Wafer Sheet Screening Machine
 
Model LGDL-T-4
Speed 24m/min
SUS304 Material Parts Wafer sheet baffle plate, supporting plate, side plate and frame
SUS304 Thickness 1.2mm(±0.05mm)
Food Touching Parts Material SUS304 or PU
Circuit breaker, contactor, button Schneider
Photoelectric Proximity Switch SICK
Pneumatic component STNC
Power 0.37KW, SEW
Voltage 3-phase, 380V, 50 Hz
Dimension 2030*720*800mm
Weight 100kg
 
5.Cream Spreading Machine
 
Model LGDL-T-4
Speed 24m/min
SUS304 Material Parts Wafer sheet baffle plate, supporting plate, side plate and frame
SUS304 Thickness 1.2mm(±0.05mm)
Food Touching Parts Material SUS304 or PU
Circuit breaker, contactor, button Schneider
Photoelectric Proximity Switch SICK
Pneumatic component STNC
Power 0.37KW, SEW
Voltage 3-phase, 380V, 50 Hz
Dimension 2030*720*800mm
Weight 100kg
 
6.Vertical Freezer
 
Model LGDL-T-4
Speed 24m/min
SUS304 Material Parts Wafer sheet baffle plate, supporting plate, side plate and frame
SUS304 Thickness 1.2mm(±0.05mm)
Food Touching Parts Material SUS304 or PU
Circuit breaker, contactor, button Schneider
Photoelectric Proximity Switch SICK
Pneumatic component STNC
Power 0.37KW, SEW
Voltage 3-phase, 380V, 50 Hz
Dimension 2030*720*800mm
Weight 100kg
 
7.Wafer Cutting Machine
 
Model  LGDL-T-7
Max Size of Wafer 465 mm*320mm
SUS304 Material Parts Shell, Frame
SUS304 Thickness 1.2mm(±0.05mm)
Food Touching Parts Material SUS304 or PU
Conveying Mechanism Reciprocating cylinder driving structure
Cylinder STNC
Guide Rod Material High Quality Carbon Steel with Antirust Treatment
PLC Tai Da Brand
Circuit breaker, contactor, button Schneider
Photoelectric Proximity Switch SICK
Cutting Tool Rest 2 sets, Max cutting height 55mm, min cutting height 10mm, steel wire cutting, steel wire diameter 0.5mm.
Electric 380V, 50Hz, 3-phase
Dimension  2200*1300*850mm
Weight 500kg

8.Beater
 
Model  LGDL-T-8
Slurry Barrel Volume 95L
Beating Time 5-10mins
SUS304 Material Parts Slurry barrel, cover, shell
SUS304 Thickness More than 1.0mm
Food Touching Parts Material SUS304 or PU
Circuit breaker, contactor, button Schneider
Water System Automatic water control
Main Motor 3Kw, SEW
Slurry Pump Motor 0.75kw, SEW
Electric 380V, 50Hz, 3-phase
Dimension 1300*660*930mm
Weight 200kg
 

9.Cream Mixer
 
Model  LGDL-T-9
Mixing cylinder volume 150L
SUS304 Material Parts Mixing cylinder, shell
SUS304 Thickness More than 1.0mm
Food Touching Parts Material SUS304
Circuit breaker, contactor, button Schneider
Frequency Converter Tai Da Brand
Main Motor 4kw, SEW
Mixer Bucket Side Motor 0.37kw, SEW
Voltage 3-phase, 380V,50 Hz
Dimension  1370*710*1400mm
Weight About 700kg

10.Swashing Machine

Model  LGDL-T-10
Crushing Barrel Volume 30L
Crushing Barrel Material SUS 304, Thickness ≥2mm
SUS304 Material Parts Crushing Barrel, Frame, Shell
Circuit breaker, contactor, button Schneider
Main Motor 3KW, SEW
Voltage 3-phase 380V,50 Hz
Dimension  710*760*1270mm
Weight 140kg

11. Sugar Crusher
 
Model  LGDL-T-11
Capacity 10~50kg/h
Shell Material SUS304
Crushing Fineness 60-150 mesh
Motor Power 2.2KW
Voltage 3 phase, 380V, 50 Hz
Rotate Speed 4500r/min
Dimension  660*420*960mm
Weight 80KG
12. Air Compressor
 
Model  LGDL-T-12
Gas Displacement 0.67M3/Min
Motor Power 5.5kw
Air Drum Volume 150L
Voltage 3-phase 380V,50 Hz
Dimension 1350*470*1080mm
Weight 150kg
 
Optional Machine
Pillow Type Packing Machine
 
Model   LGKL-250B
Width of film  Max.250mm
Length of bag  65~190mm
Width of bag  30~110mm
Height of bag  Max.40mm
Diameter of film roll  Max.320mm
Speed of packing  40~230bags/min
Mains   220V, 50/60HZ, 2.4Kw
Dimension  (L)3770×(W)670×(H)1450
Weight   About 550Kg

FAQ
1.Ask:Can I Visit Your Company?
Answer:We Have Exhibition Hall In Zhengzhou City,Welcome To Visit Us To Examine The Quality And Negotiate Our Business!
2.Ask:What's The MOQ(Minimum Order Quantity)?
Answer:We Are Specialized In Wholesales Of Food Machinery, So The Agent In Overseas Will Be Highly Appreciated !The Best Quality With Best Price,To Achieve The Win-Win Cooperation!
3.Ask:Can I Get A Best Price?
Answer:Quality Is The Heat Of One Company.We Can Not Promise The Lowest Price,But We Promise The Best Quality And Most Reasonable Price.On The Other Hand,Bigger Order You Placed,Cheaper Price You Will Get!
4.Ask:How Can We Arrange The Shipping?
Answer:We Cooperated With Some Reliable Shipping Companies For Several Years,We Can Be Responsible For The Shipping To Your Country.If You Have Shipping Forwarders In China,We Can Also Cooperate With Them!

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